Ford GT Half-Scale Replica: Part 2

Tail lights…..they are located on the rear of any vehicle and warn others that the vehicle is slowing down. It’s a very important safety element as well as a stylish feature of super cars. The Ford GT is no exception.

What I originally thought was going to be one of the easier parts of this build turned out to be rather complicated. With nothing more than a 1/18th scale model, books purchased at book stores and internet pics to reference, finding details on the tail lights would prove to be a bit challenging. I first set out to develop a model in which to cast in acrylic resin. A red tail lens would incorporate a white lens and both would illuminate. I scrapped this idea early on when I realized that in order to do this properly, I would need to have access to a pressure chamber in which to pressurize the resin to eliminate air bubbles from the resin during the curing process…..and I don’t have a pressure chamber. At the same time, if I was to ever reproduce these things, the cost of resin would be quite costly. So that got me thinking…about thermo forming plastic….hmmm…. I went back to the computer and redesigned the tail lights to be thermo formed. Early prototypes were formed with 0.0625″ thick clear PETG and acrylic. I even attempted to tint the lenses but couldn’t get the color dark enough. I eventually purchased 0.0625″ transparent red acrylic. (No pics yet) Next stage…..thermo forming the body….

Check out the pics below for a some progress shots of the building/forming process. Enjoy!

 

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